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沼氣脫硫:脫硫劑用幾天就黑了,是什么原因?

  沼氣脫硫劑短時(shí)間內(nèi)變黑通常是由于脫硫劑失效或操作不當(dāng)引起的,以下是可能的原因及解決方法:

  The blackening of biogas desulfurizers in a short period of time is usually caused by the failure or improper operation of the desulfurizer. The following are possible reasons and solutions:

  1. 脫硫劑失效

  1. Failure of desulfurizer

  原因:脫硫劑(主要成分為氧化鐵)與沼氣中的硫化氫反應(yīng)生成硫化鐵,顏色由土黃色變?yōu)楹谏?,表明其已飽和失去活性。若使用幾天就變黑,可能是沼氣中硫化氫濃度過高或脫硫劑裝填量不足16。

  Reason: The desulfurizer (mainly composed of iron oxide) reacts with hydrogen sulfide in biogas to produce iron sulfide, which changes color from earthy yellow to black, indicating that it has saturated and lost its activity. If it turns black after a few days of use, it may be due to the high concentration of hydrogen sulfide in the biogas or insufficient loading of desulfurizer.

  解決方法:

  resolvent:

  更換或再生脫硫劑:將變黑的脫硫劑倒出,鋪在陰涼通風(fēng)處還原24-48小時(shí)(避免暴曬),待顏色恢復(fù)為褐黃色后可重新使用,但再生次數(shù)通常不超過2次165。

  Replace or regenerate desulfurizer: Pour out the blackened desulfurizer and lay it in a cool and ventilated place for 24-48 hours (avoid exposure to sunlight). After the color returns to brownish yellow, it can be reused, but the number of regenerations usually does not exceed 2 times.

  增加脫硫劑用量:若沼氣硫化氫濃度高,需增加脫硫劑裝填量或采用多級(jí)脫硫裝置78。

  Increase the dosage of desulfurizer: If the concentration of hydrogen sulfide in biogas is high, it is necessary to increase the loading amount of desulfurizer or use a multi-stage desulfurization device.

  2. 操作不當(dāng)導(dǎo)致脫硫劑快速失效

  2. Improper operation leads to rapid failure of desulfurizer

  原因:

  Reason:

  空氣進(jìn)入脫硫瓶:大出料時(shí)未關(guān)閉脫硫器進(jìn)氣管,空氣倒流引發(fā)劇烈氧化反應(yīng),脫硫劑迅速發(fā)熱變黑甚至燒毀容器15。

  Air enters the desulfurization bottle: When discharging the large amount of material, the inlet pipe of the desulfurizer is not closed, and the backflow of air causes a violent oxidation reaction. The desulfurizer quickly heats up and turns black, even burning the container 15.

  水分過多:沼氣脫水不徹底,脫硫劑受潮板結(jié),降低脫硫效率13。

  Excessive moisture: Insufficient dehydration of biogas, moisture induced agglomeration of desulfurizer, and reduced desulfurization efficiency.

  解決方法:

  resolvent:

  操作時(shí)嚴(yán)格遵循“先關(guān)總開關(guān),再關(guān)灶具”的順序,避免空氣倒流25。

  Strictly follow the sequence of "turn off the main switch first, then turn off the stove" during operation to avoid air backflow.

  檢查凝水器安裝位置,確保管道坡度合理,及時(shí)排出積水13。

  Check the installation position of the condenser, ensure that the pipeline slope is reasonable, and promptly discharge the accumulated water.

  3. 沼氣成分異常

  3. Abnormal composition of biogas

  原因:發(fā)酵原料不當(dāng)(如含消毒劑或重金屬)導(dǎo)致沼氣中硫化氫濃度異常升高,或二氧化碳過多抑制脫硫效果13。

  Reason: Improper fermentation materials (such as disinfectants or heavy metals) can lead to an abnormal increase in hydrogen sulfide concentration in biogas, or excessive carbon dioxide can inhibit desulfurization efficiency.

  解決方法:調(diào)整發(fā)酵原料,避免使用消毒后的糞便或含毒物質(zhì),確保碳氮比平衡13。
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  Solution: Adjust the fermentation materials to avoid using disinfected feces or toxic substances, and ensure a balanced carbon nitrogen ratio of 13.

  4. 脫硫劑質(zhì)量問題

  4. Quality issues with desulfurizers

  原因:劣質(zhì)脫硫劑硫容量低或抗壓強(qiáng)度不足,易粉化失效78。

  Reason: Poor quality desulfurizers have low sulfur capacity or insufficient compressive strength, making them prone to pulverization and failure.

  解決方法:選擇高硫容(≥30%)、耐磨性好的氧化鐵脫硫劑,并定期更換(一般6-12個(gè)月)78。

  Solution: Choose iron oxide desulfurizer with high sulfur capacity (≥ 30%) and good wear resistance, and replace it regularly (usually 6-12 months).

  5. 系統(tǒng)設(shè)計(jì)缺陷

  5. System design defects

  原因:脫硫罐尺寸或結(jié)構(gòu)不合理,沼氣與脫硫劑接觸不充分78。

  Reason: The size or structure of the desulfurization tank is unreasonable, and the contact between biogas and desulfurizer is insufficient.

  解決方法:根據(jù)沼氣流量和硫化氫濃度設(shè)計(jì)脫硫罐容積,必要時(shí)采用串聯(lián)脫硫或升級(jí)為絡(luò)合鐵等高效脫硫工藝8。

  Solution: Design the capacity of the desulfurization tank based on the biogas flow rate and hydrogen sulfide concentration, and if necessary, adopt efficient desulfurization processes such as series desulfurization or upgrading to chelated iron.

  總結(jié)建議

  summary suggestions

  若問題持續(xù),需綜合檢查沼氣發(fā)酵狀態(tài)、脫硫系統(tǒng)密封性及操作流程,必要時(shí)咨詢恒能

相關(guān)產(chǎn)品 我們的存在,是為了更好的服務(wù)于沼氣等可燃?xì)怏w凈化及利用行業(yè)
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